Case Studies | CareGo

Milestone Moments

Since we began making meaningful contributions to facilities worldwide, we’ve been pushing the boundaries of what’s possible. Across dozens of operations powered by CareGo and TELIA, we’ve safely and efficiently moved products of all types, meeting the unique needs of our valued partners.

By listening, learning, and continually enhancing our adaptive platform, we ensure CareGo and TELIA can drive impactful improvements in your current operations. Have a look at some examples of how we’re helping facilities like yours achieve new heights. While we haven’t technically moved mountains, we’re getting closer every day.

72,034,795

Tons of product moved

6,426,311

Automated crane moves

177+

Years of experience across dozens of projects

Coating Line, Steel Mill

350%

Increased Coil Storage by 350% eliminating the need for overflow outdoor storage.

99%

Reduced product damage by employing a specialised grab and optimised speed curves.

2-high

The facility was able to maintain product, shipping, and processing requirements, even with coils now stacked two-high.

By custom-installing a flipper-foot grab and a directly-reeved sheave nest, we achieved even greater vertical space.

TELIA can adapt to any type of bunking system, enabling your facility to reuse existing equipment.

Condense & Grow

This steel mill had ambitious plans and was considering building overflow storage before they reached out to us. We recognised the potential to fit everything under one roof and got to work. We transformed their facility, helping them create a safer, more efficient operation that eliminated the need for overflow storage.

Steel Service Center

250%

Increase in tonnage stored across all products, resulting in significant savings for the facility’s future plans.

Consolidated two facilities into their primary location, significantly reducing operational, labour, and logistics costs in the process.

Assisted in the reallocation of the company’s workforce and enhanced workplace efficiency to effectively address challenges in the labour market.

Automated vertical stacking with interlocking cassettes resulted in significant storage gains.

We automated the feed to the splitting and packaging lines, resulting in a significant increase in throughput.

Elevated Success

Sometimes, when you can't work around a problem, it helps to go over it! That’s exactly what we did in this facility. By utilising the vertical space, we were able to significantly increase their storage and consolidate two entire facilities into one streamlined powerhouse.

Steel Pipe and Tube Mill

25%

Increase in total product capacity by reducing the size of operator-utilised laneways.

We eliminated product damage caused by traditional slings and chains by incorporating a magnetic lift system.

By integrating an automated solution, the mill was able to maintain both efficiency and output.

Bundles of tube were brought forward and staged with precise timing, significantly improving truck turnaround time.

At full capacity, this facility could hold over 12,000 bundles of tube, with TELIA keeping track of every single one.

Optimize & Synchronize

Our ultimate goal in this facility was to create a more optimised workflow—a challenging task when dealing with twenty-foot-tall cradles holding a dozen or so bundles. We stepped in and helped establish digging and staging zones that allowed the facility to shine, greatly improving truck turnaround time.

3PL Facility

100%

This was more than a proof of concept to us, it was the embodiment of everything we’re trying to be - the innovators.

4.3 Million

Tons of annual throughput, fully automated, perfectly synchronised, all managed by just one operator.

Next-generation energy conservation and innovative facility management earned us a LEED certification.

Automated transfer cars were implemented to create seamless movement of products from bay to bay, resulting in a more cohesive workflow.

Automated cranes were introduced to create a fully optimised environment with minimal human interaction.

Due to the automated nature of this facility, it required only one operator to run it at full capacity.

Made From Scratch

This facility is close to our CareGo hearts, as it’s the first facility we ever built as a company. Years ago, we envisioned a sophisticated and optimised environment that could be run by just one person. We not only achieved that goal, but surpassed it.

Toll Processor

We created enough space by condensing product, eliminating the need for an expansion.

By utilising vertical space and improving the organisation of product types, three bays were reduced to two.

This facility was able to keep everything in-house while investing in new opportunities.

By stacking coils in alternating heights of 2 and 3, we were able to dig for products more efficiently and make better use of vertical space.

The first time we utilised Fly Ship & Fly receipt—two incredible features of TELIA that simplify shipping and receiving.

This client needed to use a specialised bunking system, which TELIA seamlessly integrated into without any issues.

Doing More, With Less

To meet the increasing demand from their local market, this facility was quickly running out of space. Unsure whether to expand, outsource, or innovate, they reached out to us. We got to work after that first call and swiftly transformed their facility’s storage into an optimised masterpiece.

Locations With Innovations